Mechanical, dynamic-mechanical and wear performance of novel non-crimp glass fabric-reinforced liquid thermoplastic composites filled with cellulose microcrystals
W.F. Stanley, Aswani Kumar Bandaru, Sohel Rana, Shama Parveen, Subramani Pichandi
Abstract
The novel reactive methylmethacrylate (MMA) thermoplastic resin (commercially known as Elium® resin) is the first liquid thermoplastic resin which is curable at room temperature. This resin is a competitive solution against traditional epoxy-based composites. In this work, novel non-crimp (NC) glass fabric/MMA resin composites were manufactured using a vacuum infusion process. Cellulose microcrystals (CMCs) were dispersed in the resin to improve the fibre/matrix interface and the composite properties. CMCs were first dispersed in the resin using an ultrasonication process and then the CMC/MMA resin suspension, mixed with a peroxide initiator, was infused into the reinforcing fabric. The amounts of CMCs dispersed in the resin were 0.5%, 1% and 2% (of the weight of the resin). The influence of CMCs on the interlaminar shear strength (interface), flexural properties, abrasive wear and dynamic-mechanical behaviour was thoroughly investigated. From the mechanical characterisation, it was observed that the addition of 1% CMC to the NC glass/MMA resin composites improved the flexural strength, interlaminar shear strength and wear performance by 30.77%, 38.04% and 22.27%, respectively as compared to the neat glass/MMA resin composite. Above this amount of CMC (i.e., 1 wt%), the properties started to degrade as a result of CMC agglomeration.