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High-Barrier Biobased Copolyesters with Targeted Glass Transition Temperatures as Renewable Alternatives for PET

Ahmed A. Fadda, Tuomo P. Kainulainen, Juho Antti Sirviö, Juha P. Heiskanen

2023ACS Applied Polymer Materials23 citationsDOIOpen Access PDF

Abstract

High Resolution Image Download MS PowerPoint Slide A series of amorphous furan-based copolyesters were investigated with the goal of matching the glass transition temperature ( T g ) of poly(ethylene terephthalate) (PET) while providing an enhanced O 2 barrier. The biobased copolyesters were composed of dimethyl 5,5′-sulfanediyldi(furan-2-carboxylate) (DM-SFA) with either dimethyl 2,5-furandicarboxylate (DM-FDCA) or dimethyl 2,2′-bifuran-5,5′-dicarboxylate (DM-BFDCA) as the main monomers with ethylene glycol as the diol component. The furfural-based monomers DM-SFA and DM-BFDCA in roughly equimolar ratios provided copolyesters with T g in the range of PET, while also having low O 2 and UV-light permeabilities. With the 5-hydroxymethylfurfural-based DM-FDCA monomer, DM-SFA was adjusted to be the minor comonomer in the feed in order to provide PET-like T g for the copolyester. On the other hand, the O 2 permeabilities of these copolyesters were substantially lower, although the DM-FDCA monomer lacked the UV-blocking benefits of DM-BFDCA. Finally, isosorbide (IS) was also investigated as a possible T g -enhancing comonomer in conjunction with ethylene glycol and DM-SFA. However, thermal stability of the IS-containing copolyester was found to be lower, as indicated by thermogravimetric analysis. Incomplete dissolution after polycondensation was also observed, which was consistent with cross-linking under high-temperature conditions. Additionally, melt-pressed films did not completely yield at high temperatures during dynamic mechanical analysis, which contrasted with the behavior of the DM-FDCA and DM-BFDCA copolyesters. The DM-SFA/DM-BFDCA copolyesters were identified as especially interesting materials having relatively high glass transition temperatures while being completely amorphous and providing films with low O 2 and UV-light permeabilities. They are also notable for having most of their carbon derived from the renewable platform chemical furfural.

Topics & Concepts

CopolyesterComonomerMonomerGlass transitionEthylene glycolMaterials scienceThermogravimetric analysisDimethyl terephthalatePolymer chemistryThermal stabilityCondensation polymerOrganic chemistryPolymerChemical engineeringPolyesterChemistryComposite materialEngineeringCatalysis for Biomass Conversionbiodegradable polymer synthesis and propertiesCarbon dioxide utilization in catalysis