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Performance improvement of proton exchange membrane water electrolysis by surface modification of porous transport layers

Chang Liu, Elliot Padgett, José David Arregui-Mena, M G Shepherd, Samantha Ware, Svitlana Pylypenko, David A. Cullen, Guido Bender

2025Journal of Power Sources13 citationsDOIOpen Access PDF

Abstract

Proton exchange membrane water electrolysis (PEMWE) is a promising option for hydrogen production from a variety of energy sources. Cost-effective production of hydrogen with PEMWE requires reduction of costly precious metals as well as optimization of the components and interfaces in the cell. The interface between the platinum-coated titanium porous transport layer (PTL) and catalyst layer (CL) significantly impacts the performance of the electrolyzer cell. Here, we report on two PTL modification methods, mechanical abrasion and chemical etching, which we find improve PEMWE performance by lowering the resistance of the PTL/CL interface. The PTL surface modifications enabled performance improvements up to 77 mV at 4 A cm −2 and reduction of the high frequency resistance, demonstrating that the resistance of the PTL/CL interface is a significant factor in the cell performance. The PTL surface roughness was varied using abrasive materials ranging from 0.1 to 140 μm in grain sizes and chemical etching was found to also increase the surface roughness. The surface roughness was quantified using confocal laser microscopy and the surface oxidation was measured using X-ray photoemission spectroscopy. These results demonstrate that both increasing surface roughness and oxide removal contribute to lowering the PTL/CL interfacial resistance and increasing cell performance.

Topics & Concepts

ElectrolysisPorositySurface modificationChemical engineeringElectrolysis of waterMembraneProton exchange membrane fuel cellWater transportMaterials scienceChemistryEnvironmental scienceElectrodeElectrolyteComposite materialEnvironmental engineeringEngineeringWater flowBiochemistryPhysical chemistryFuel Cells and Related MaterialsHybrid Renewable Energy SystemsHydrogen Storage and Materials