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A Graph-Theoretic Approach for Spatial Filtering and Its Impact on Mixed-Type Spatial Pattern Recognition in Wafer Bin Maps

Ahmed Aziz Ezzat, Sheng Liu, Dorit S. Hochbaum, Yu Ding

2021IEEE Transactions on Semiconductor Manufacturing21 citationsDOIOpen Access PDF

Abstract

Statistical quality control in semiconductor manufacturing hinges on effective diagnostics of wafer bin maps, wherein a key challenge is to detect how defective chips tend to spatially cluster on a wafer-a problem known as spatial pattern recognition. Recently, there has been a growing interest in mixed-type spatial pattern recognition-when multiple defect patterns, of different shapes, co-exist on the same wafer. Mixed-type spatial pattern recognition entails two central tasks: (1) spatial filtering, to distinguish systematic patterns from random noises; and (2) spatial clustering, to group filtered patterns into distinct defect types. Observing that spatial filtering is instrumental to high-quality mixed-type pattern recognition, we propose to use a graph-theoretic method, called adjacency-clustering, which leverages spatial dependence among adjacent defective chips to effectively filter the raw wafer maps. Tested on real-world data and compared against a state-of-the-art approach, our proposed method achieves at least 46% gain in terms of internal cluster validation quality (i.e., validation without external class labels), and about 5% gain in terms of Normalized Mutual Information-an external cluster validation metric based on external class labels. Interestingly, the margin of improvement appears to be a function of the pattern complexity, with larger gains achieved for more complex-shaped patterns.

Topics & Concepts

Pattern recognition (psychology)Artificial intelligenceSpatial filterBinComputer scienceMetric (unit)Spatial analysisFilter (signal processing)Common spatial patternWaferPattern matchingSpatial ecologyCluster (spacecraft)Margin (machine learning)Computer visionSpatial dependenceMatched filterFunction (biology)Semiconductor device fabricationQuality (philosophy)Data miningMatching (statistics)Image resolutionSpatial variabilityEngineeringElectronic engineeringIntegrated circuitConvolution (computer science)Spatial correlationMathematicsClass (philosophy)Feature extractionRectangleIndustrial Vision Systems and Defect DetectionAdvanced Neural Network ApplicationsAnomaly Detection Techniques and Applications