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A new knowledge-guided multi-objective optimisation for the multi-AGV dispatching problem in dynamic production environments

Lei Liu, Ting Qu, Matthias Thürer, Lin Ma, Zhongfei Zhang, Mingze Yuan

2022International Journal of Production Research26 citationsDOIOpen Access PDF

Abstract

The efficiency of material supply for workstations using Automatic Guided Vehicles (AGVs) is largely determined by the performance of the AGV dispatching scheme. This paper proposes a new solution approach for the AGV dispatching problem (AGVDP) for material replenishment in a general manufacturing workshop where workstations are in a matrix layout, and where uncertainty in replenishment time of workstations and stochastic unloading efficiencies of AGVs are dynamic contextual factors. We first extend the literature proposing a mixed integer optimisation model with a delivery satisfaction soft constraint of material orders and two objectives: transportation costs and delivery time deviation. We then develop a new knowledge-guided estimation of distribution algorithm with delivery satisfaction evaluation for solving the model. Our algorithm fuses three knowledge-guided strategies to enhance optimisation capabilities at its respective execution stages. Comprehensive numerical experiments with instances built from a real-world scenario validate the proposed model and algorithm. Results demonstrate that the new algorithm outperforms three popular multi-objective evolutionary algorithms, a discrete version of a recent multi-objective particle swarm optimisation, and a multi-objective estimation of distribution algorithm. Findings of this work provide major implications for workshop management and algorithm design.

Topics & Concepts

WorkstationComputer scienceParticle swarm optimizationAutomated guided vehicleScheme (mathematics)Mathematical optimizationFlexible manufacturing systemGenetic algorithmConstraint (computer-aided design)Industrial engineeringAlgorithmEngineeringArtificial intelligenceScheduling (production processes)Machine learningMathematicsMathematical analysisOperating systemMechanical engineeringAdvanced Manufacturing and Logistics OptimizationVehicle Routing Optimization MethodsScheduling and Optimization Algorithms