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An intelligent digital twin approach for optimizing multi-channel supply chains in uncertain environments

Hamed Nozari, Zornitsa Yordanova

2025Green Technologies and Sustainability11 citationsDOIOpen Access PDF

Abstract

This study develops an innovative framework for the multi-objective optimization of multi-channel supply chains under uncertainty. The framework integrates the D-number model, an extension of Dempster–Shafer Theory (DST) that enables the representation of incomplete and non-exclusive information, and employs a cognitive digital twin (CDT) as a platform for analysis and decision-making. The proposed mathematical model captures the complexity of the supply chain environment by addressing conflicting objectives such as minimizing total cost and delivery delays while enhancing resilience. Small-scale instances are solved using the General Algebraic Modeling System (GAMS), while two meta-heuristic algorithms, the Non-dominated Sorting Genetic Algorithm II (NSGA-II) and the Colonial Competitive Algorithm (CCA), are applied to larger problems. Sensitivity analysis, Pareto front comparisons, and a scalability study demonstrate that the framework remains robust across varying conditions and offers valuable managerial insights. The results support improved decision-making and enhanced supply chain resilience. • Integrates D-number belief model with cognitive digital twin for multi-objective SCM. • Balances cost, delivery delays, and resilience in multi-channel supply chains. • NSGA-II outperforms CCA in solution quality and Pareto front diversity. • Meta-heuristics scale efficiently—GAMS only viable in small problem instances. • Increased fleet capacity under uncertainty significantly improves performance.

Topics & Concepts

Supply chainSortingComputer scienceMathematical optimizationScalabilityGenetic algorithmMulti-objective optimizationRepresentation (politics)Pareto principleSensitivity (control systems)Supply chain managementQuality (philosophy)Scale (ratio)Resilience (materials science)Production (economics)Operations researchDecision support systemIndustrial engineeringMatching (statistics)Distributed computingDigital Transformation in IndustrySustainable Supply Chain ManagementSupply Chain Resilience and Risk Management
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