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Eco-friendly concrete incorporating palm oil fuel ash: Fresh and mechanical properties with machine learning prediction, and sustainability assessment

Noor Md. Sadiqul Hasan, Md. Habibur Rahman Sobuz, Nur Mohammad Nazmus Shaurdho, Md. Montaseer Meraz, Shuvo Dip Datta, Fahim Shahriyar Aditto, Md. Kawsarul Islam Kabbo, Md Jihad Miah

2023Heliyon66 citationsDOIOpen Access PDF

Abstract

Rising natural resource consumption leads to increased hazardous gas emissions, necessitating the concrete industry's focus on sustainable alternatives like palm oil fuel ash (POFA) to replace cement. Also, advanced machine learning (ML) techniques can uncover previously unreported insights about the effects of POFA that may be missing from the literature. Hence, this study investigates the influence of varying concentrations of POFA on fresh and mechanical characteristics with quantifying ML approaches and microstructural performance, as well as the environmental impact of structural concrete. For this, cement substitutions of 5 %, 15 %, 25 %, 35 %, and 45 % (by weight of cement) were utilized. POFA enhanced the overall concrete workability, with slump increments ranging from approximately 9 %–55 % and compacting factor increments of 4 %–12 %. Mechanical performance of POFA concrete improved up to 25 % replacement levels, with the highest enhancements observed in compressive (4.5 %), splitting tensile (36 %), and flexural (31 %) strength, for the mix containing 15 % POFA. The finer particle size of POFA improved microstructural performance by reducing porosity, aligning with the enhanced mechanical strength. The environmental impact of POFA was assessed by measuring eCO 2 emissions, revealing a potential reduction of up to 44 %. Incorporating 5 %–15 % POFA yielded ideal mechanical performance results, significantly enhancing sustainability and cost-effectiveness. Regarding the ML approach, it can be observed that a low regression coefficient (R 2 ) contrasts sharply with the higher R 2 values for the random forest (RF) and the ensemble model, indicating satisfactory precision prediction with experimental results.

Topics & Concepts

Ultimate tensile strengthFlexural strengthCompressive strengthCementSlumpMaterials sciencePorosityEnvironmental sciencePalm oilSustainabilityProperties of concreteComposite materialPulp and paper industryEngineeringAgroforestryBiologyEcologyConcrete and Cement Materials ResearchInnovative concrete reinforcement materialsConcrete Corrosion and Durability
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