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Direct Write of 3D Nanoscale Mesh Objects with Platinum Precursor via Focused Helium Ion Beam Induced Deposition

Alex Belianinov, Matthew J. Burch, Anton V. Ievlev, Songkil Kim, Michael G. Stanford, Kyle Mahady, Brett B. Lewis, Jason D. Fowlkes, Philip D. Rack, Olga S. Ovchinnikova

2020Micromachines25 citationsDOIOpen Access PDF

Abstract

The next generation optical, electronic, biological, and sensing devices as well as platforms will inevitably extend their architecture into the 3rd dimension to enhance functionality. In focused ion beam induced deposition (FIBID), a helium gas field ion source can be used with an organometallic precursor gas to fabricate nanoscale structures in 3D with high-precision and smaller critical dimensions than focused electron beam induced deposition (FEBID), traditional liquid metal source FIBID, or other additive manufacturing technology. In this work, we report the effect of beam current, dwell time, and pixel pitch on the resultant segment and angle growth for nanoscale 3D mesh objects. We note subtle beam heating effects, which impact the segment angle and the feature size. Additionally, we investigate the competition of material deposition and sputtering during the 3D FIBID process, with helium ion microscopy experiments and Monte Carlo simulations. Our results show complex 3D mesh structures measuring ~300 nm in the largest dimension, with individual features as small as 16 nm at full width half maximum (FWHM). These assemblies can be completed in minutes, with the underlying fabrication technology compatible with existing lithographic techniques, suggesting a higher-throughput pathway to integrating FIBID with established nanofabrication techniques.

Topics & Concepts

NanolithographyMaterials scienceFocused ion beamField ion microscopeIon beamNanotechnologyFabricationElectron beam-induced depositionDeposition (geology)Nanoscopic scaleCritical dimensionSputteringOptoelectronicsBeam (structure)OpticsThin filmIonChemistryTransmission electron microscopyPhysicsScanning transmission electron microscopyOrganic chemistryPathologySedimentAlternative medicineMedicineBiologyPaleontologyIon-surface interactions and analysisIntegrated Circuits and Semiconductor Failure AnalysisAdvanced Electron Microscopy Techniques and Applications
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