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Study on Performance of Integrated Thermal Management Strategy for Hybrid Electric Vehicles Under Low-Temperature Conditions

Bofeng Xue, Yingchao Zhou, Peizhen Chen, Xinrui Meng, Junxian Zhang

2025Processes8 citationsDOIOpen Access PDF

Abstract

In cold environments, traditional independent thermal management systems heavily rely on inefficient Positive Temperature Coefficient (PTC) heaters, which exacerbate range anxiety in vehicles. In this study, an energy management-based control strategy for an integrated thermal management system (ITMS) designed for hybrid electric vehicles (HEVs) is proposed. By coupling the four thermal flow circuits of the entire vehicle and integrating driving modes with heating demands, this strategy achieves full vehicle-level integrated control. Through optimizing the distribution and utilization of heat within the vehicle, this enhances the heating performance of the air source heat pump. The simulation results demonstrate that the proposed strategy significantly reduces the power consumption of the heat pump and improves heating efficiency for both the battery and the cabin. By utilizing waste heat from the motor and the engine, the ITMS increases the heating capacity of the heat pump, particularly in low-temperature environments. Compared to traditional thermal management systems, the ITMS control strategy achieves substantial improvements in both heating time and energy efficiency. Specifically, the system reduces battery heating time by 55.94% and enhances the overall heating performance of the vehicle. Furthermore, the strategy reduces fuel consumption by 5.18%, demonstrating its potential to improve the energy efficiency of HEVs in cold climates.

Topics & Concepts

Thermal management of electronic devices and systemsThermalAutomotive engineeringElectric vehicleMaterials scienceEnvironmental scienceComputer scienceEngineeringMechanical engineeringPhysicsMeteorologyThermodynamicsPower (physics)Aerodynamics and Fluid Dynamics ResearchVehicle emissions and performanceElectric and Hybrid Vehicle Technologies
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