Fire-retardant and transparent wood biocomposite based on commercial thermoset
Pratick Samanta, Archana Samanta, Céline Montanari, Yuanyuan Li, Lorenza Maddalena, Federico Carosio, Lars A. Berglund
Abstract
Transparent wood (TW) biocomposites combine high optical transmittance and good mechanical properties and can contribute to sustainable development. The safety against fire is important for building applications. Here, a “green” bleached wood reinforcement is impregnated by water soluble and flame-retardant melamine formaldehyde (MF) in a scalable process, for a wood content of 25 vol%. FE-SEM is used for characterization of optical defects and EDX to examine MF distribution at nanoscale cell wall pore space. Curing (FTIR-ATR), mechanical properties, optical transmittance (74% at 1.2 mm thickness) and flame-retardant properties are also characterized (self-extinguishing behavior and cone calorimetry), and scattering mechanisms are discussed. The fire growth rate of transparent wood was less than half the values for neat wood. Transparent wood/MF biocomposites show interesting wood-MF synergies and are of practical interest in building applications. Critical aspects of processing are analyzed for minimization of optical defects.