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Effect of TIG welding parameters on 316 L stainless steel joints using taguchi L27 approach

Samir Khrais, Awsan Mohammed, Ahmad Abdel Al, Tariq Darabseh

2024Materials Research Express10 citationsDOIOpen Access PDF

Abstract

Abstract The AISI 316 L stainless steel was welded using Tungsten Inert Gas (TIG) welding, utilizing ternary shielding gases Argon (Ar), Helium (He), and Nitrogen (N 2 ). This study aimed to assess the effects of these ternary shielding gases on the microstructure, bead profile, and bead appearance. It provides a comprehensive grasp of welding parameters’ interplay with shielding gas compositions, enabling engineers to make informed choices that significantly influence the excellence, productivity, and lastingness of the welding process. The Taguchi L-27 approach was employed, incorporating different contents of N 2 (2.5 vol. % to 7.5 vol. %) and He (10 vol. % to 30 vol. %) within the Ar shielding gas composition. Additionally, welding current intensities, ranging from 120 A to 180 A, were also used in the experiment. The results demonstrated that higher content of He and N 2 resulted in elevated levels of austenite-forming elements. Therefore, for TIG welding at the arc current intensity of 150 A, it is recommended to utilize the shielding gas mixtures (2.5 vol. % N 2 + 10 vol. % He + 87.5 vol. % Ar). Furthermore, by augmenting the content of both N 2 and He within the Ar shielding gas mixture, in addition to adjusting the arc current, a notable expansion in both the width and depth of the weld profile was achieved. This achievement, in turn, played a pivotal role in securing comprehensive fusion throughout the welding process.

Topics & Concepts

Gas tungsten arc weldingShielding gasWeldingMaterials scienceGas metal arc weldingMetallurgyTernary operationInert gasArgonArc weldingTaguchi methodsFiller metalComposite materialChemistryComputer scienceOrganic chemistryProgramming languageWelding Techniques and Residual StressesHydrogen embrittlement and corrosion behaviors in metalsAdditive Manufacturing Materials and Processes
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