Artificial Intelligence Informed Hydrogel Biomaterials in Additive Manufacturing
Zhizhou Zhang, Zach Z. Tao, Ruiling Du, Runxin Huo, Xiangrui Zheng
Abstract
Hydrogel additive manufacturing underpins soft tissue models, biointerfaces, and soft robotics. The coupled choices of formulation, rheology, and process conditions limit the progress. This review maps how artificial intelligence links composition to printability across direct ink writing, inkjet, vat photopolymerization, and laser-induced forward transfer, and how vision-guided control improves fidelity and viability during printing. Interpretable predictors connect routine rheology to strand stability, data-driven classifiers chart droplet regimes, and optical dose models with learning enhance voxel accuracy. Polymer informatics, including BigSMILES based representations, supports generative screening of precursors and crosslinkers. Bayesian optimization and active learning reduce experimental burden while honoring biological constraints, and emerging autonomous platforms integrate in situ sensing with rapid iteration. A strategic framework outlines a technological progression from current open-loop data gathering toward real-time closed-loop correction and ultimately predictive fault prevention through digital twins. The synthesis provides quantitative routes from formulation through process to function, establishing a practical foundation for predictive, reproducible hydrogel manufacturing and application-oriented design.