Ultralow friction PTFE/PEEK heterolayer: A new solid lubrication approach toward simplicity
Wei Sun, Jiaxin Ye, Qingrui Song, Yi Feng, Xiaojun Liu
Abstract
Abstract Tribological applications of polytetrafluoroethylene (PTFE) are often limited by technological complexity to overcome its poor wear resistance. Here, a PTFE/polyetheretherketone (PEEK) heterolayer (HL) was proposed and evaluated as a new solid lubrication solution. Pin-on-disk tribometry found the lowest friction coefficient ( μ ) of 0.031 and ultralow wear for the PEEK/HL under typical conditions. The friction coefficient of the HL surpasses those of the state-of-the-art polymeric coatings/composites by at least 200%, and approaches that of highly lubricated interfaces. Mechanistic investigations revealed multi-length physical and chemical heterogeneity of the HL that best facilitates a tribofilm with high subsurface stability and surface instability. The technological simplicity and robustness of the HL’s high lubricity make it a promising new type of solid lubrication toward greater reliability and longevity.