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Scalable Zn‐Alloy Anode for High‐Current‐Density Aqueous Zinc‐Ion Batteries

Zejia Zhao, Yougeng Liao, Shukui Li, Bingang Xu, Qiang Liu, Yanhua Zhang, Yan Huang, Jingwei Wang

2025Advanced Functional Materials12 citationsDOI

Abstract

Abstract Both coating on Zn foil anode and solid electrolyte interphases engineered via electrolyte modification still face stability challenges under high current densities for aqueous Zn‐ion batteries (AZIBs). Herein, high‐current‐density stable Zn‐alloy anode with a large electrode size of 200 × 200 × 0.1 mm 3 is developed. The results indicate that Sn alloy atoms preferentially segregate at heteroatom‐concentrated grain boundaries and the alloy anode has a preferred orientation along the (002) plane during cycling, inhibiting dendrite growth and enhancing corrosion capability. These integrated merits enable a long lifespan for symmetric batteries even at 40 mA cm −2 with 20 mAh cm −2 , and an excellent cycling stability for both coin‐ and pouch‐type batteries at 2 A g −1 . This work provides an in‐depth understanding of the effect of alloy element on Zn anode stability and meanwhile paves the way for scalable production and practical application of AZIBs.

Topics & Concepts

Materials scienceAnodeAlloyElectrolyteElectrodeCoatingCorrosionFOIL methodAqueous solutionChemical engineeringDendrite (mathematics)Battery (electricity)ElectrochemistryNanotechnologyCurrent collectorCurrent densityMetallurgyAnti-corrosionGalvanic anodeWork (physics)Grain boundaryAdvanced battery technologies researchElectrocatalysts for Energy ConversionAdvancements in Battery Materials