Recent Advances in Fault Detection and Analysis of Synchronous Motors: A Review
Ion-Stelian Gherghina, Nicu Bizon, Gabriel Iana, Bogdan-Valentin Vasilică
Abstract
Synchronous motors are pivotal to modern industrial systems, particularly those aligned with Industry 4.0 initiatives, due to their high precision, reliability, and energy efficiency. This review systematically examines fault detection and diagnostic techniques for synchronous motors from 2021 to 2025, emphasizing recent methodological innovations. A PRISMA-guided literature survey combined with scientometric analysis via VOSviewer 1.6.20 highlights growing reliance on data-driven approaches, especially deep learning models such as CNNs, RNNs, and hybrid ensembles. Model-based and hybrid techniques are also explored for their interpretability and robustness. Cross-domain methods, including acoustic and flux-based diagnostics, offer non-invasive alternatives with promising diagnostic accuracy. Key challenges persist, including data imbalance, non-stationary operating conditions, and limited real-world generalization. Emerging trends in sensor fusion, digital twins, and explainable AI suggest a shift toward scalable, real-time fault monitoring. This review consolidates theoretical frameworks, comparative analyses, and application-oriented insights, ultimately contributing to the advancement of predictive maintenance and fault-tolerant control in synchronous motor systems.