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Reliability Improvement of High Mobility Oxide TFTs Based on Hydrogen-Resistant PEALD Al<sub>2</sub>O<sub>3</sub> Gate Insulators Grown with N<sub>2</sub>O Plasma

Sang‐Hyun Kim, Yoon-Seo Kim, Taewon Hwang, Tae Heon Kim, Haklim Koo, Joon Seok Park, Jin‐Seong Park

2025ACS Applied Materials & Interfaces11 citationsDOI

Abstract

High quality aluminum oxide (Al 2 O 3 ) dielectric films were fabricated based on plasma-enhanced atomic layer deposition (PEALD) and applied as gate insulators in high mobility oxide thin film transistors (TFTs). N 2 O plasma was used as the oxidizing reactant during the PEALD process, which resulted in the incorporation of nitrogen in the growing layers. The nitrogen content in Al 2 O 3 could be adjusted by varying the N 2 O plasma power between 100 and 250 W. An optimum power of 200 W was observed, at which a 3% improvement in the hard breakdown and a 90% reduction in the trap density could be achieved, as compared with Al 2 O 3 grown at an N 2 O plasma power of 100 W. However, as the power was increased up to 250 W, the film properties were compromised owing to the dominant plasma radiation damage. High mobility top gate oxide TFTs were next fabricated using indium-rich indium–gallium-zinc oxide (IGZO) as the active layer, and the PEALD grown Al 2 O 3 films as the gate insulators. At an N 2 O plasma power of 200 W, a peak field effect mobility of 53.45 cm 2 /(V s) and a threshold voltage ( V th ) of −0.03 V were achieved. During positive bias temperature stress (PBTS), the devices exhibited only slight negative V th shifts of less than 0.18 V as the N 2 O plasma power was increased up to 200 W, which may be interpreted to be due to the improved hydrogen resistance of the Al 2 O 3 film. The out-diffusion of hydrogen from the gate insulator is suppressed, and the retained hydrogen atoms are anticipated to diffuse into IGZO to generate free electrons during bias stress. This effect dominates the generally observed electron trapping phenomenon, which results in highly stable devices. To substantiate this hypothesis, the TFTs were annealed at 350 °C for 3 h in a hydrogen forming gas. The devices fabricated with Al 2 O 3 at an N 2 O plasma power of 200 W exhibited changes of 0.28 cm 2 /(V s) in field effect mobility and 0.04 V in V th after the anneal process. This is indicative of a suppressed hydrogen diffusion from the ambient into the active layer, thus demonstrating the hydrogen resistance of the Al 2 O 3 dielectrics under consideration.

Topics & Concepts

Materials scienceOptoelectronicsAtomic layer depositionThin-film transistorPlasmaHydrogenDielectricOxideGate dielectricThreshold voltageAnalytical Chemistry (journal)Layer (electronics)TransistorNanotechnologyElectrical engineeringVoltageMetallurgyChemistryPhysicsChromatographyQuantum mechanicsEngineeringOrganic chemistryThin-Film Transistor TechnologiesSemiconductor materials and devicesZnO doping and properties