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Anti‐Sintering Ni‐W Catalytic Layer on Reductive Tungsten Carbides for Superior High‐Temperature CO<sub>2</sub> Reduction

Daoping Ye, Zihe Wu, Ting Wang, Ran Zhu, Yifan Feng, Jiwei Lei, Yu Tian, Zongpeng Zou, Hao Wu, Chong Cheng, Shengwei Tang, Shuang Li

2025Advanced Materials8 citationsDOI

Abstract

Abstract The reverse water‐gas shift (RWGS) reaction stands out as a promising approach for selectively converting CO 2 into CO, which can then be upgraded into high‐value‐added products. While designing high selectivity and stability catalysts for RWGS reaction remains a significant challenge. In this study, an efficient and ultra‐stable Ni‐W catalytic layer on reductive WC (Ni A WC) is designed as an anti‐sintering catalyst for superior high‐temperature RWGS reaction. Benefiting from the unique structures, the Ni A WC catalyst exhibits exceptionally high performances with a CO production rate of 1.84 mol CO g Ni −1 h −1 and over 95% CO selectivity, maintaining stability for 120 h at 500 °C. Even after 300 h of continuous testing at 600 °C and five aging cycles at 800 °C, the activity loss is only 0.34% and 0.83%, respectively. Unlike the conventional mechanism in RWGS reaction, it is demonstrated that the Ni‐W limited coordination can stabilize the Ni sites and allow a pre‐oxidation of Ni δ+ by CO, which produces an O* electronic reservoir and hinders the charge transfer from Ni to W‐O, thereby avoiding the dissolution of Ni atoms. The design of new, efficient, and selective catalysts through metal‐substrate synergistic effects is suggested to offer a promising path to engineering superior thermal catalysts.

Topics & Concepts

Materials scienceCatalysisSinteringSelectivityChemical engineeringTungsten carbideDissolutionCarbideThermal stabilityTungstenWater-gas shift reactionLayer (electronics)MetallurgyNanotechnologyOrganic chemistryChemistryEngineeringCatalytic Processes in Materials ScienceCatalysts for Methane ReformingCatalysis and Oxidation Reactions
Anti‐Sintering Ni‐W Catalytic Layer on Reductive Tungsten Carbides for Superior High‐Temperature CO<sub>2</sub> Reduction | Litcius