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Automatic Crack Segmentation and Feature Extraction in Electroluminescence Images of Solar Modules

Xin Chen, Todd Karin, Cara Libby, Michael G. Deceglie, Peter Hacke, Timothy J. Silverman, Anubhav Jain

2023IEEE Journal of Photovoltaics37 citationsDOIOpen Access PDF

Abstract

The effect of cracks in solar cells on the long-term degradation of photovoltaic (PV) modules remains to be determined. To investigate this effect in future studies, it is necessary to quantitatively describe the crack features (e.g., length) and correlate them with module power loss. Electroluminescence (EL) imaging is a common technique for identifying cracks. However, it is currently challenging and time-consuming to identify cracks in a large number of EL images and quantify complex crack features by human inspection. This article introduces a fast semantic segmentation method ( <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$\sim$</tex-math></inline-formula> 0.18 s/cell) to automatically segment cracks from EL images and algorithms to extract crack features. We fine-tuned a UNet neural network model using pretrained VGG16 as the encoder and obtained an average F1 score of 0.875 and an intersection over union score of 0.782 on the testing set. With cracks and busbars segmented, we developed algorithms for extracting crack features, including the crack-isolated area, the brightness inside the isolated area, and the crack length. We also developed an automatic preprocessing tool for cropping individual cell images from EL images of PV modules ( <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$\sim$</tex-math></inline-formula> 0.72 s/module). Our codes are published as open-source an software, and our annotated dataset composed of various types of cells is published as a benchmark for crack segmentation in EL images.

Topics & Concepts

SegmentationComputer scienceArtificial intelligenceFeature extractionElectroluminescencePreprocessorBrightnessPhotovoltaic systemEncoderImage segmentationPattern recognition (psychology)AlgorithmComputer visionMaterials scienceOpticsPhysicsEngineeringElectrical engineeringComposite materialOperating systemLayer (electronics)Photovoltaic System Optimization TechniquesIndustrial Vision Systems and Defect DetectionIntegrated Circuits and Semiconductor Failure Analysis
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