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Mechanistic Insights into Polypropylene Hydrogenolysis Using Ni/Al<sub>2</sub>O<sub>3</sub> Catalysts

Xiyan Huang, Weixin Meng, Diego A. Acevedo–Guzmán, Hongqi Wang, Balaji Sridharan, Petra Rudolf, Hero J. Heeres, Jingxiu Xie

2025Energy & Fuels10 citationsDOIOpen Access PDF

Abstract

High Resolution Image Download MS PowerPoint Slide Catalytic hydrogenolysis is emerging as an attractive strategy for converting polyolefins into high-value hydrocarbon liquids. A key challenge in catalytic hydrogenolysis is the high methane yield. Recently, Ni-based catalysts have shown promise as a cost-effective alternative to noble metals in polyolefin hydrogenolysis. In this study, three alumina-supported Ni catalysts (12–13 wt % Ni) were prepared using acidic, neutral, and basic γ-Al 2 O 3 via impregnation. The resulting Ni/A-Al 2 O 3, Ni/N-Al 2 O 3, and Ni/B-Al 2 O 3 catalysts were used to investigate reaction pathways in n -hexadecane and isotactic polypropylene hydrogenolysis. Experiments conducted in a batch autoclave at 300 °C with 30 bar of H 2 showed that Ni/B-Al 2 O 3 exhibited the highest reactivity, 5 h for n -hexadecane and 30 h for polypropylene, respectively. Using n -hexadecane as a model compound for hydrogenolysis, we attributed the origin of methane selectivity to terminal C–C bond scission, occurring through both single-step and cascade mechanisms. Detailed product analysis (GC–FID, GPC, and NMR) and comprehensive catalyst characterization revealed the origins of varied activity and product distribution in the hydrogenolysis of n -hexadecane and polypropylene. The increased ratio of tetrahedrally coordinated Ni 2+ to metallic Ni 0, attributed to stronger metal–support interactions, along with stronger surface basicity, promotes terminal C–C scission, leading to enhanced hydrogenolysis reactivity.

Topics & Concepts

HydrogenolysisCatalysisPolypropyleneMaterials scienceChemical engineeringChemistryOrganic chemistryEngineeringPolymer crystallization and propertiesRecycling and Waste Management TechniquesFiber-reinforced polymer composites
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