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Stable hydroxyl-anchored CuNi nanocatalysts from CuNiMgAl-LDH thermal reduction for efficient photothermal CO2 conversion

Zhijie Wang, Yimian Zhou, Wenkang Ni, Jianfei Li, X. Yue, Zizhong Zhang, Wenxin Dai, Xianzhi Fu

2025Nature Communications9 citationsDOIOpen Access PDF

Abstract

Cu-based nanocatalysts hold promise for the reverse water–gas shift (RWGS) reaction. However, irreversible sintering of the Cu catalyst for deactivation remains a persistent challenge under thermal or photothermal processes. In this study, we develop an anti-sintering catalyst using CuNiMgAl layered-double-hydroxide (LDH)-derived hydroxyl engineering to anchor ultrafine CuNi nanoparticles, achieving stable photothermal RWGS conversion. For Cu3Ni-MA, the oxyphilic Ni dopants facilitate the formation of hydroxyl-coordinated Cu2+–Ni2+ species during the calcination of LDH-derived materials; meanwhile, the Ni incorporation enhances the plasmonic effect of CuNi nanocatalysts to drive H2 spillover for hydroxyl replenishment under light irradiation, which is diverged from conventional Cu3Ni alloy-based catalysts. This Cu3Ni-MA achieves a CO production rate of 339.8 mmol g−1 h−1 with 98% selectivity, outperforming thermal catalysis by 3.5-fold in RWGS conversion. Notably, the catalyst exhibits robust photothermal CO2 hydrogenation stability, preserving >99% of its original activity and CO selectivity during 30 d of intermittent start–stop cycles and 280-h continuous testing. This study offers alternative perspectives for designing anti-sintering catalysts for photothermal catalytic systems by coupling dynamic hydroxyl regulation with plasmonic activation mechanisms. The irreversible sintering of Cu catalyst for deactivation remains a persistent challenge under thermal or photothermal reverse water-gas shift reaction process. Now, a hydroxyl-engineered CuNi nanocatalyst, derived from CuNiMgAl-LDH, achieves high and stable CO evolution under solar light by preventing sintering through dynamic hydroxyl anchoring of the nanoparticles.

Topics & Concepts

Nanomaterial-based catalystPhotothermal therapyCatalysisMaterials scienceCalcinationChemical engineeringPhotothermal effectThermalNanoparticleNanotechnologyPlasmonSinteringSelectivityDopantNanocompositeScience, technology and societyThermal treatmentPlasmonic nanoparticlesNanoshellHeterogeneous catalysisAdvanced Photocatalysis TechniquesCO2 Reduction Techniques and CatalystsCatalysts for Methane Reforming
Stable hydroxyl-anchored CuNi nanocatalysts from CuNiMgAl-LDH thermal reduction for efficient photothermal CO2 conversion | Litcius