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Mandrel-free fabrication of giant spring-index and stroke muscles for diverse applications

Mengmeng Zhang, Shaoli Fang, Wenting Cai, Chi Huynh, Fatma Göktepe, Jiyoung Oh, Zhong Wang, Ishara Ekanayake, Özer Göktepe, Ray H. Baughman

2025Science35 citationsDOI

Abstract

Methods for making high-spring-index polymer fiber or yarn muscles have required expensive fabrication by wrapping around a mandrel, which limits their practical applications. We demonstrate an inexpensive mandrel-free method for making polymer muscles that can have a spring index of >50 and a contractile tensile stroke exceeding 97%. This method enables the spring index to be varied along a muscle's length by varying the plying twist, resulting in muscles that transition between homochiral and heterochiral when either heated or cooled. We demonstrate use of these polymer muscles for robots and environmentally driven comfort-adjusting jackets. This mandrel-free method was used to make high-spring-index carbon nanotube yarns for mechanical energy harvesters, self-powered strain sensors, and solvent-driven and electrochemically driven artificial muscles.

Topics & Concepts

MandrelSpring (device)FabricationIndex (typography)Physical medicine and rehabilitationMaterials scienceMedicineEngineeringComputer scienceComposite materialMechanical engineeringWorld Wide WebPathologyAlternative medicineAdvanced Materials and MechanicsAdvanced Sensor and Energy Harvesting MaterialsMicro and Nano Robotics
Mandrel-free fabrication of giant spring-index and stroke muscles for diverse applications | Litcius