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Pulsed current-assisted twelve-roll precision rolling deformation of SUS304 ultra-thin strips with exceptional mechanical properties

Wanwan Fan, Tao Wang, Jinxiong Hou, Zhongkai Ren, Qingxue Huang, Guanghui Wu

2024International Journal of Extreme Manufacturing17 citationsDOIOpen Access PDF

Abstract

Abstract Innovative pulsed current-assisted multi-pass rolling tests were conducted on a 12-roll mill during the rolling deformation processing of SUS304 ultra-thin strips. The results show that in the first rolling pass, the rolling reduction rate of a conventionally rolled sample (at room temperature) is 33.8%, which can be increased to 41.5% by pulsed current-assisted rolling, enabling the formation of an ultra-thin strip with a size of 67.3 μ m in only one rolling pass. After three passes of pulsed current-assisted rolling, the thickness of the ultra-thin strip can be further reduced to 51.7 μ m. To clearly compare the effects of a pulsed current on the microstructure and mechanical response of the ultra-thin strip, ultra-thin strips with nearly the same thickness reduction were analyzed. It was found that pulsed current can reduce the degree of work-hardening of the rolled samples by promoting dislocation detachment, reducing the density of stacking faults, inhibiting martensitic phase transformation, and shortening the total length of grain boundaries. As a result, the ductility of ultra-thin strips can be effectively restored to approximately 16.3% while maintaining a high tensile strength of 1118 MPa.Therefore, pulsed current-assisted rolling deformation shows great potential for the formation of ultra-thin strips with a combination of high strength and ductility.

Topics & Concepts

Materials scienceSTRIPSUltimate tensile strengthDuctility (Earth science)Thin filmMicrostructureGrain sizeComposite materialDeformation (meteorology)Hardening (computing)MetallurgyCreepNanotechnologyLayer (electronics)Electromagnetic Effects on MaterialsMicrostructure and mechanical propertiesMetal Alloys Wear and Properties
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