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Design and crashworthiness analysis of novel gradient hashtag-shaped fractal thin-walled structure

Jiale Huang, Haoke Zhou, Wenqi Huang, Yuxin Zhang, Guojun Du, Wentian Lu, Xinmei Xiang, Jingren Gou

2025Materials & Design8 citationsDOIOpen Access PDF

Abstract

Inspired by the fractal and hierarchical features of organisms, a novel hashtag-shaped fractal structure (#-FS) was proposed, and its crashworthiness performance was analyzed using finite element simulations. The results show that the proposed #-FS exhibits superior energy-absorbing capacity compared to the conventional square tube under the same mass condition. Compared with conventional square tube, the energy absorption of #-FS with 3rd level increases by 216.36 % and its peak crush force (PCF) decreases by 0.24 % at the same mass. Finally, the effects of the wall thickness gradient ( k ) on the crashworthiness performance of #-FS and the hashtag-shaped gradient fractal core structure (#-GFS- k -SW) were systematically investigated.

Topics & Concepts

CrashworthinessMaterials scienceFractalFractal analysisComposite materialStructural engineeringFractal dimensionFinite element methodEngineeringMathematical analysisMathematicsCellular and Composite StructuresAutomotive and Human Injury BiomechanicsHigh-Velocity Impact and Material Behavior
Design and crashworthiness analysis of novel gradient hashtag-shaped fractal thin-walled structure | Litcius