Effects of Si addition on crystallization process and soft magnetic properties of high-Fe and high-Cu-content Fe–Si–B–P–Cu nanocrystalline alloys
Lei Xie, Qiang Li, Chuntao Chang, Xueru Fan, Aina He, Yuanfei Cai, Qiang Chi, Guan Zhang, Yaqiang Dong
Abstract
In this study, the effects of Si content on the glass-forming ability (GFA), thermal stability, annealing window, nanocrystallization process, and soft magnetic properties (SMPs) of Fe86.3-xSixB10P2Cu1.7 (x = 0, 1, 2, 3, and 4, denoted as Si0, Si1, Si2, Si3, and Si4, respectively) alloys with high Fe and Cu contents were investigated. Moderate addition of Si (x = 1, 2, and 3) enhanced the GFA and suppressed the precipitation of compound phases, thus leading to a large crystallization temperature interval (ΔTx) exceeding 185 °C for the alloys. Appropriate addition of Si also resulted in the formation of high-density and fine pre-existing α-Fe nanocrystals in as-spun ribbons and a high growth active energy of α-Fe crystals during the subsequent nanocrystallization process for the Si1, Si2, and Si3 alloys, enhancing competitive growth between α-Fe crystals and resulting in fine nanostructure and excellent SMPs of the nanocrystalline alloys (NAs). As a result, the Si1, Si2, and Si3 NAs obtained by annealing at 420 °C for 30 min exhibited excellent SMPs with saturation magnetic flux density (Bs) up to 1.84 T and a low coercivity (Hc) of approximately 10 A/m. In addition, statistical analysis of the relationship between the average grain size (D) of α-Fe crystals and Hc values of the NAs indicated that an Hc α D3 dependence is observed when the D is less than approximately 30 nm, while this dependence follows the well-known Hc α D6 relationship when the D is above 30 nm. The dependency relationship between D and Hc of NAs can guide the selection of an appropriate annealing process to optimize their SMPs.