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Dense precipitation clusters and particle-stimulated nucleation-mediated dynamic recrystallization enabling improved strength-ductility synergy in a micro-alloyed Mg-1Zn-0.6Zr alloy

Min Yang, Fei Liu, Yuanbiao Tan, Wei Shi, Hao Fu, Song Xiang

2025Materials & Design12 citationsDOIOpen Access PDF

Abstract

The broader application of Mg alloys as structural materials remains constrained by the trade-off between strength and ductility. In this study, multi-directional rolling was applied to a micro-alloyed Mg-1Zn-0.6Zr alloy, yielding a significantly enhanced yield strength (YS) of 181.9 MPa and a tensile fracture elongation (FE) of 23.1 %. Compared to the as-cast alloy, the rolled alloy exhibits a significantly greater YS by 113.6 MPa, accompanied by a marginal reduction in ductility of 3.7 %. The strength improvement is primarily attributed to grain boundary strengthening, texture strengthening, dislocation strengthening and hetero-deformation induced (HDI) strengthening. Additionally, dense precipitation clusters contribute to strengthening by acting as preferential sites for dislocation accumulation. A bimodal grain structure, formed via particle-stimulated nucleation (PSN)-mediated dynamic recrystallization, further enhances strength through grain boundary strengthening. These precipitation clusters predominantly consist of nano-scale rod-shaped ZnZr phases. This study presents a novel microstructural design strategy to achieve an improved strength-ductility synergy in Mg alloys.

Topics & Concepts

Materials scienceNucleationDynamic recrystallizationAlloyPrecipitationRecrystallization (geology)MetallurgyDuctility (Earth science)Hot workingThermodynamicsCreepBiologyMeteorologyPhysicsPaleontologyMagnesium Alloys: Properties and ApplicationsAluminum Alloy Microstructure PropertiesMicrostructure and mechanical properties
Dense precipitation clusters and particle-stimulated nucleation-mediated dynamic recrystallization enabling improved strength-ductility synergy in a micro-alloyed Mg-1Zn-0.6Zr alloy | Litcius