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A combined microstructural, electrochemical and nanomechanical study of the corrosion and passivation properties of a Cr/CrN multilayer coating

Ehsan Rahimi, T.J. Nijdam, Adwait Jahagirdar, Esteban Broitman, J.M.C. Mol

2025Corrosion Science21 citationsDOIOpen Access PDF

Abstract

This research provides detailed insights into the correlation of microstructural and morphological characteristics of a Cr/CrN multilayer coating deposited onto steel and its corrosion behavior, by examining its local surface electronic properties, nanomechanical behavior, and electrochemical activity in a 3.5 % NaCl solution. A key focus of the study is the influence of physicochemical surface evolution on nano-mechanical properties of Cr/CrN coating. This is investigated by correlating electrochemical data from electrochemical impedance spectroscopy (EIS) with findings from X-ray photoelectron spectroscopy (XPS) and nanoindentation analysis. The integrated approach shed light on physicochemical evolution of the coating, and its resistance to corrosion in demanding environments. • Difference in surface potential between CrN and Cr layers promotes micro-galvanic coupling and accelerating corrosion. • Increasing anodic overpotential shows CrN layer breakdowns, followed by minor passivation from thin Cr layers. • Passive film enhances total resistivity initially but degrades after 5 h exposure due to Cl − -induced corrosion. • Corrosion-induced softening weakens CrN top-layer, reducing hardness and elastic modulus after exposure 24 h in NaCl.

Topics & Concepts

PassivationCorrosionMaterials scienceCoatingMetallurgyElectrochemistryComposite materialElectrodeLayer (electronics)ChemistryPhysical chemistryMetal and Thin Film MechanicsSemiconductor materials and devicesGaN-based semiconductor devices and materials