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Bioderived dyes-mediated vat photopolymerization 3D printing of chitosan hydrogels for tissue engineering

Michael Zanon, Raquel Cue-López, Enrique Martínez‐Campos, Paula Bosch, Davy‐Louis Versace, Hassan Hayek, Nadia Garino, Candido Fabrizio Pirri, Marco Sangermano, Annalisa Chiappone

2023Additive manufacturing14 citationsDOIOpen Access PDF

Abstract

The importance of 3D printable hydrogels is constantly increasing in the field of tissue engineering, due to their characteristic structure and similarity with the human body extracellular matrix (ECM). Herein, Quinizarin-based bioderived photoactive dyes were employed for the 3D printing of methacrylated chitosan by vat photopolymerization (VPP). Dyes are commonly needed in VPP to obtain good resolution avoiding the light scattering in the vat, here the bioderived molecules had further utility granting the printability with good resolution while acting both as photosensitizers and fillers/crosslinkers. Defined and detailed architectures in the range of millimetres were obtained with low printing times showing for the first time the possibility to obtain all-chitosan 3D structures with suspended features by Digital Light Processing (DLP), which is a form of vat photopolymerization; such a result is not achievable without the quinizarin-derived dyes. The same structures were achieved with an optimized concentration of poly(ethylene glycol) diacrylate, as a comparison, enhancing the resolution. For all the formulations, the important feature to obtain the gel printability (considering reactiveness, viscosity, shear thinning behaviour, mechanical properties and stability) were evaluated. The hydrogels mechanical characterization and swelling properties were also tested and reported. Lastly, the possible application in tissue engineering was also evaluated through cell proliferation analysis over samples, including metabolic activity and DNA contempt assays. The use of such bioderived photoactive molecules that simultaneously act as photosensitizer enhancing the ink reactivity, as dye improving the definition of the final structures and as filler/crosslinker increasing the mechanical stability, could represent a valuable route for the DLP printing of soft hydrogels.

Topics & Concepts

PhotopolymerSelf-healing hydrogelsMaterials scienceEthylene glycolTissue engineeringPhotoinitiatorChitosanChemical engineeringNanotechnologyPolymerPolymer chemistryBiomedical engineeringPolymerizationComposite materialMedicineEngineeringMonomer3D Printing in Biomedical ResearchPhotopolymerization techniques and applicationsAdditive Manufacturing and 3D Printing Technologies
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