Sustainable Cooling, Layer by Layer, Shaping Magnetic Regenerators via Additive Manufacturing
Vaibhav Sharma, Krishbold Bhandari, Radhika Barua
Abstract
Additive manufacturing (AM) is revolutionizing magnetic heat pumping technology by enabling the design and production of highly optimized, customizable components that enhance efficiency, reduce costs, and accelerate innovation in thermal management systems. This review highlights recent advances in AM for magnetocaloric materials, emphasizing its role in fabricating heat exchange structures with complex geometries and unique microstructures to enhance thermal and magnetic performance. Key AM techniques, including material extrusion, binder jetting, laser powder bed fusion, and directed energy deposition, are compared, with an in-depth discussion of critical challenges such as achieving precise material composition, controlling porosity, and maintaining phase stability. Finally, the review offers guidelines for future research to overcome these challenges. These innovations are essential for transitioning from laboratory demonstrations to real-world applications, paving the way for sustainable cooling solutions that could replace traditional gas compression systems on an industrial scale.