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Effect of laser power on microstructure and mechanical properties of K418 nickel-based alloy prepared by selective laser melting

Yongxin Lu, Yuwei Zhou, Pengjun Wen, Fan Luo, Jian Cao, Youwei Xu, Shiqing Wang, Xiaoying Li, Xiaoyong Zhang, Wenya Li

2023Journal of Materials Research and Technology17 citationsDOIOpen Access PDF

Abstract

K418 alloy was prepared by selective laser melting (SLM) at different laser powers (160∼240W) in this paper. The influence of laser power on the densification behavior, microstructure, microhardness, and tensile properties was studied systematically. The results showed that the densities of the material increased rapidly first and then decreased slowly with the increase of laser power. When the laser power increased from 160W to 240W, the surface defects of the specimen decreased, the microstructure changed from columnar dendrites to cellular, and the grains grew in the <001> direction preferentially. When the laser power is 200W, the grain size is the smallest, the content of small-angle grain boundaries is more, the Schmidt factor is less, and then the best mechanical properties are achieved, at which the microhardness reaches 362.89±5.01 HV, the tensile strength reaches 1244.35±70.1 MPa, the yield strength reaches 863.89±23.1 MPa, and the elongation of the material reaches a maximum of 12.53±0.71%. In addition, the fracture mode of the material is a mixed tough-brittle fracture mechanism.

Topics & Concepts

Materials scienceMicrostructureIndentation hardnessUltimate tensile strengthLaser power scalingSelective laser meltingAlloyLaserBrittlenessComposite materialGrain sizeElongationGrain boundaryMetallurgyOpticsPhysicsAdditive Manufacturing Materials and ProcessesWelding Techniques and Residual StressesHigh Entropy Alloys Studies