High-aspect-ratio ZrC whiskers: Synthesis, growth mechanism and electromagnetic wave absorption properties
Yao Guo, Qiang Song, Leilei Zhang, Yang Xu, Wei Li, Fei Zhao, Shouyang Zhang, Lehua Qi
Abstract
Stealth materials with high dependability at elevated temperatures and outstanding mechanical properties are urgently needed for practical applications. As one-dimensional ultrahigh temperature ceramic (UHTC) materials, zirconium carbide whiskers (ZrCw) have attracted a great deal of attention due to their desirable mechanical and ablation resistance performance in high-temperature environments. We have successfully synthesized ZrCw using a carbothermal reduction technique without the introduction of metal catalytic in this paper. ZrCw shows a typically prismatic structure with the diameter of 1–2 μm and the aspect ratio of up to 250. The growth of ZrCw is controlled by a solid-liquid-solid (SLS) and vapor-solid (VS) compound mechanism in conjunction with the auxiliary action of mesophase Na3ZrF7. The ZrCw/paraffin hybrids achieve the minimum reflection loss (RL(min)) of −25.77 dB at 13.28 GHz under the thickness of 1.25 mm, and reach an effective absorption bandwidth (EAB) of 3.04 GHz (14.96–18.00 GHz) with a thickness of only 1.0 mm. This work presents a promising approach for large-scale producing high-purity whiskers, and verifies that ZrCw has extensive application prospects in the field of stealth materials.